Recoyl LLC
Recoyl LLC
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the knitty gritty

Our Backgrounds and Motivation

Our tight-knit team has over 30 years in Med Device...had pretty cushy jobs too.  So, why'd we leave?


It's simple: Our team wants more.  More productivity, more exposure, more opportunities to lead, more return on investment, more expedited timelines, more value-add...just more.  A large org just couldn't quite provide that at the pace we wanted.  But, coming in to support multiple organization's achieve their goals as effectively as possible does deliver that opportunity.

Design Engineering

  • Opto-mechanical and electro-mechanical complex subassemblies for X-ray Imaging Units


  • Trauma, Reconstruction, Cardiovascular, Orthopedic, Dental Implants and Instruments


  • DOE's, Feasibility and Prototyping, V&V Testing, Validation Labs, Drafting and Print Creation, GD&T, DFM/DFA, Device Failure Analysis, SolidWorks, SolidEdge


  • DHF Creation & Ownership: Design Development Plan, Risk Management Plan, IOVV, Use Map, FMEA's, MFG Summaries, PMS, Transfer to Production, Final Design Release.

Manufacturing Engineering

  • Equipment & Process Validations, Fixture and Tooling Design, Process Development & Optimization, Transfer to Production, 5S & Lean Mfg, BOM's, Routing's, CML's, DFMEA's, Continuous Improvement 


  • Primary Processes: Milling, Turning (Swiss & Conventional), Injection Molding, 3D Printing, Extrusion & Pultrusion, Wire EDM, CNC Grinding, Gun-Drilling, Bending, Welding, Assembly


  • Secondary Processes: Heat Treat, Anodize (Al & Ti), Chrome-Coat, Tumbling, Polishing, Laser Etching, Cleaning & Passivation, Biological Upgrade, Non-Sterile & Sterile Packaging,  Cleanroom assembly


Quality Engineering

  • QMS Knowledge, FDA:13485 & ISO:14971, Risk Management, CAPA, Non-Conformances, Complaints, Post-Market Surveillance, Internal and External Auditing


  • Metrology, TMV's, GR&R, Capability Studies, AQLs,  Vision Systems and Hard Gaging


  • Environmental Monitoring, Process Monitoring, Biocompatibility, Root-Cause Analysis, Control Plans,  SPPA & Supplier Quality, Dock-to-Stock Qualification

Operations

  • Production Transfers (US & OUS), Supply Chain Strategy, Vendor Selection, Facilities Engineering, Demand Planning and Sourcing, COG's Analysis and Reduction, Manufacturing Quotes, CapEx & OpEx budgeting, Inventory Management, Dual-Warehouse Distribution

Marketing

  • Product Management Experience,  New Product Launch, Business Case Development, VOC, Market Analysis, Sales/Commercial Strategy Development, Sales/Revenue Analysis,  Account Targeting Strategy, Product Positioning


  • Collateral Design (Brochures, Flyers, Surgical Techniques, Training Videos, System Layout Brochures), Sales Rep Support and Shadowing in OR, Sales Force Trainings, Demo-Kit Creation and Deployment.

Team & Project Management

  • Cross-Functional & Cross-Departmental Team Management, Employee Development, Team Building, Strategy Planning, Mentoring, Culture Champions


  • Portfolio and Project Management: Portfolio of cross-functional projects including Manufacturing, Operations, Regulatory, Quality and IT.  Short duration and multi-year/multi-million dollar projects.



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